Power Electronic Tips https://www.powerelectronictips.com/category/power-components/isolators/ Power Electronic News, Editorial, Video and Resources Wed, 15 Nov 2023 18:40:50 +0000 en-US hourly 1 https://wordpress.org/?v=6.7 https://www.powerelectronictips.com/wp-content/uploads/2016/11/cropped-favicon-512x512-32x32.png Power Electronic Tips https://www.powerelectronictips.com/category/power-components/isolators/ 32 32 Quad-channel digital isolators for automotive and industrial applications https://www.powerelectronictips.com/quad-channel-digital-isolators-for-automotive-and-industrial-applications/ https://www.powerelectronictips.com/quad-channel-digital-isolators-for-automotive-and-industrial-applications/#respond Wed, 15 Nov 2023 18:40:50 +0000 https://www.powerelectronictips.com/?p=22332 Modern electronic systems in automotive and industrial applications require robust, efficient, and precise data communication capabilities to ensure optimal performance. To meet these needs, Infineon Technologies AG is introducing its ISOFACE quad-channel digital isolators, emphasizing a broader portfolio of isolation technologies. The ISOFACE quad-channel digital isolators are available in two categories. The ISOFACE 4DIRx4xxHA family […]

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Modern electronic systems in automotive and industrial applications require robust, efficient, and precise data communication capabilities to ensure optimal performance. To meet these needs, Infineon Technologies AG is introducing its ISOFACE quad-channel digital isolators, emphasizing a broader portfolio of isolation technologies.

The ISOFACE quad-channel digital isolators are available in two categories. The ISOFACE 4DIRx4xxHA family with AEC-Q100 qualification is designed for automotive applications such as onboard chargers (OBC), battery management systems (BMS), inverters, and motor control. The ISOFACE 4DIRx4xxH family is fully qualified according to JEDEC and is designed for industrial applications such as renewables, serverstelecomindustrial switch-mode power supplies (SMPS), industrial automation, and isolated serial peripheral interface (SPI). The products come in a wide-body 300 mil PG-DSO-16 package with four data channels, providing enhanced isolation and ensuring reliable data communications in demanding environments.

The ISOFACE quad-channel digital isolators offer an operating supply voltage range from 2.7 to 6.5 V. Even with this wide supply voltage range, their low current consumption remains efficient, capping at 1.6 mA per channel when operating at speeds up to 1 Mbps with a 3.3 V supply voltage and a 15 pF load capacitance. In addition, Infineon’s robust Coreless Transformer (CT) technology provides high immunity against system noise (common mode transient immunity of minimum 100 kV/µs) and withstands up to 5700 V RMS isolation voltage.

ISOFACE digital isolators are rugged, making them ideal for challenging environments where extreme temperatures are common. For the isolators for automotive applications, their durability is underscored by their ability to function effectively within Grade I ambient temperature conditions, enduring temperatures as low as -40°C and as high as +125°C. They can handle various environmental challenges, such as voltage transients, electromagnetic interference (EMI), electrostatic discharge (ESD), and electrical disturbances, ensuring dependable performance. Their precise timing performance, owing to low propagation delay and minimal channel-to-channel mismatch, mitigates the risk of corruption and safeguards data integrity. Furthermore, their pin-to-pin compatibility adds stability to power supplies, improving overall system reliability.

The isolators are adept at minimizing signal noise over a wide supply voltage range, and their precise timing performance and compatibility features enable high power density designs. Component-level and system-level certification simplifies safety approvals and speeds time-to-market, making ISOFACE digital isolators a valuable choice for robust and efficient electronic systems.

The ISOFACE quad-channel digital isolators’ productive samples for the six variants and the starter kits are available now. The remaining two variants (4DIR0400HX and 4DIR0401HX) with (4+0) configuration will be available in Q4 2023.

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What are edge-based and OOK digital isolator architectures? https://www.powerelectronictips.com/what-are-edge-based-and-ook-digital-isolator-architectures/ https://www.powerelectronictips.com/what-are-edge-based-and-ook-digital-isolator-architectures/#respond Mon, 25 Sep 2023 09:08:31 +0000 https://www.powerelectronictips.com/?p=22020 Edge-based and on-off-keying (OOK) are common communication architectures used in digital isolators. The choice between the two involves tradeoffs, mostly in data rates versus power consumption. Depending on the implementation, there can also be tradeoffs related to noise and transient response and common mode transient immunity (CMTI). This FAQ reviews how edge-based and OOK architecture […]

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Edge-based and on-off-keying (OOK) are common communication architectures used in digital isolators. The choice between the two involves tradeoffs, mostly in data rates versus power consumption. Depending on the implementation, there can also be tradeoffs related to noise and transient response and common mode transient immunity (CMTI).

This FAQ reviews how edge-based and OOK architecture work and looks at some of the tradeoffs that can help determine which is best for specific applications.

Edge-based communications use at least two data channels. A low-frequency (LF) channel with a bandwidth from DC to 100 kbps and a high-frequency (HF) channel with a bandwidth from 100 kbps up to 150 Mbps (Figure 1). In edge-based designs, a single-ended signal at the input of the HF channel is split into a differential signal. On the other side of the isolation barrier, two comparators convert the signals into differential pulses that are used to drive the NOR-gate flip-flops whose output feeds into the output multiplexer and into a decision control logic (DCL) circuit. The DCL measures the time between signal transients, and if the time between two consecutive transits exceeds a predetermined time limit, the DCL forces the multiplexer to switch from the HF to the LF channel.

Figure 1. Edge-based digital isolator communication uses separate channels for LF and HF information transfer (Image: Texas Instruments).

The LF channel is pulse-width modulated (PWM) using an internal oscillator to provide an HF carrier frequency and create a signal that can pass through the isolation barrier. A low pass filter (LPF) at the output removes the HF carrier from the data stream before sending it on to the output multiplexer.

How does OOK work?
OOK uses an internal spread spectrum oscillator clock to modulate the incoming data stream. The clock frequency is outside the device’s data rate and produces OOK signaling, where one of the input states is represented by the carrier frequency transmission, and a lack of transmission is used to represent the other state (Figure 2).

Figure 2. In OOK architectures, a carrier frequency transmission or the lack of a carrier frequency transmission is used to represent the two logic states (Image: Analog Devices).

On the receiving side of the isolator, a preamp boosts the incoming signal and is followed by an envelope detector that acts as a demodulator to recreate the original digital signal. Signal condition circuits are used to improve the common mode rejection of the channel boosting the CMTI.

Which is best?
That depends. Under some circumstances, like low data rates, OOK can consume more power than edge-based architecture. At higher data rates (above 10 Mbps), the OOK method consumes less supply current than the pulse encoding technique. The simpler logic used by OOK speeds operation resulting in lower propagation delays. In a motor drive, OOK’s lower propagation delay skew minimizes the need for blanking or deadtime in the PWM drive. That, in turn, decreases motor current distortion resulting in smoother motor operation and less bearing and coupling wear, improving efficiency, and supporting more reliable operation. In addition, OOK’s greater noise tolerance can result in more robust solutions. Depending on the isolator design, edge-based and OOK can both support high levels of common mode transient immunity (CMTI).

Summary
Edge-based and OOK are the two most common communication architectures found in digital isolators. Each offers performance benefits in certain applications. In LF systems, edge-based architecture can provide lower power consumption, while in HF applications, OOK becomes lower power. There are also tradeoffs based on propagation delay skew and noise tolerance between the two schemes. Properly deployed, both can provide high levels of CMTI.

References
Digital isolator design guide, Texas Instruments
The Complete Guide to Digital Isolators, ICRFQ.net
The Use of Robust Digital Isolators in the Harsh Environments of Electric Motor Drives, Analog Devices

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How does digital isolation contribute to sustainability? https://www.powerelectronictips.com/how-does-digital-isolation-contribute-to-sustainability/ https://www.powerelectronictips.com/how-does-digital-isolation-contribute-to-sustainability/#respond Wed, 20 Sep 2023 09:00:29 +0000 https://www.powerelectronictips.com/?p=22014 In general, digital isolation can be implemented using capacitive, giant magneto restrictive (GMR), and magnetic technologies. The digitally isolated gate drivers used to drive silicon carbide (SiC) and gallium nitride (GaN) devices plus silicon power MOSFETs and IGBTs in green energy systems like electric vehicles (EVs) and solar inverters mostly rely on magnetic isolation techniques, […]

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In general, digital isolation can be implemented using capacitive, giant magneto restrictive (GMR), and magnetic technologies. The digitally isolated gate drivers used to drive silicon carbide (SiC) and gallium nitride (GaN) devices plus silicon power MOSFETs and IGBTs in green energy systems like electric vehicles (EVs) and solar inverters mostly rely on magnetic isolation techniques, including coreless transformers or coupled inductors with silicon dioxide (SiO2) insulation systems.

Industrial operations benefit from using high-efficiency motor drives. Galvanically isolated coreless transformers (CT), also called coupled inductor-based gate drivers, are key components enabling high reliability and high-efficiency motor drives. The CT isolation is fabricated on-chip and consists of metal spirals with SiO2 insulation (Figure 1). The resulting driver supports an input-to-output offset voltage of 2.3 kV, input-to-output propagation delay of 100 ns with a part-to-part variation of ±7 ns, and features a CMTI of 200 kV/µs. This device is also suited for use in solar inverters.

Figure 1. Isolated gate driver equivalent circuit (top) and simplified structure of the CT (bottom) (Image: Infineon).

Solar energy harvesting installations use 1.5 kV power buses to reduce cable cross-section, weight, and cost while delivering high power. That requires that the power switches in the inverter are rated for at least 1.7 kV, with many designs using 2 kV switches for additional reliability. Solar inverters employ a closed-loop architecture where a digital controller modulates the power switch duty cycles to force the inverter output voltage amplitude and phase to match the grid. The use of integrated galvanically isolated drivers eliminates the need for external isolation components and simplifies system design. Each driver output is isolated, enabling a mix of positive and negative voltage rails to be used without latch-up concerns.

In these designs, feedback to the inverter controller is provided by CMOS-isolated AC current sensors. Depending on the package, these sensors can have up to 5 kVrms isolation. As a result of their monolithic CMOS construction, these current sensors deliver higher accuracy and reliability over a wider temperature range compared to discrete current sense transformers. In addition, the sensor is reset on a cycle-by-cycle basis using the inverter gate control signals eliminating the need for a separate reset circuit.

Digital interfaces & ΣΔ
In motor control applications, optical encoder feedback and resolve-to-digital conversion are often used in the feedback control system. More recently, digital isolators and galvanically isolated analog-to-digital sigma-delta (ΣΔ) modulators have appeared. These devices feature a 3.75 kV standoff voltage and high pulse precision. That enables high-performance motor systems that meet the latest efficiency standards and provide the control needed to minimize the harmonic content on the output of solar inverters.

In EV DC charging stations, ΣΔ modulators are used to sense the input and output currents and voltages of the power factor controller (PFC) in the AC input stage and the DC/DC output stage connected to the battery pack. That requires a high accuracy ΣΔ modulator. Galvanic isolation can be used to eliminate stray currents that can cause data errors across the barrier. It also provides high levels of CMTI. The integrated solution has 6 kV SiO2 isolation technology and dual channels that can transfer data between an HV and LV domain at up to 100 Mbps with a pulse distortion below 3 ns (Figure 2).

Figure 2. Block diagram of a c (Image: STMicroelectronics).

Summary
Digitally isolated gate drivers are increasingly important in a range of green energy applications, from industrial motor drives to solar inverters and EV chargers. In addition, isolated AC current sensors and isolated ΣΔ modulators can contribute to improved performance and higher reliability.

References
Advanced Digital Isolation Technologies Boost Solar Power Inverter Reliability, Skyworks
Advantages of coreless-transformer gate drivers over gate drive optocouplers, Infineon
Galvanically isolated products for DC EV charging stations, STMicroelectronics
Isolated Gate Drivers, Analog Devices

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